Cavalier Tool & Manufacturing Ltd.
Phone: 1-519-944-2144 Fax: 1-519-944-2486
E-Mail: info@cavaliertool.com FTP: Cavalier.com
Plant Information & Equipment List Updated November 2009
Data Sheet
ISO 9001:2000 REGISTERED
Number of Employees: 65
Engineering Staff: 8 Full-Time Designers
CAM: 3 Full-Time
Number of Shifts: 2
Hours per Shift: 50 to 55 per week
Plant Size: 50,000 square feet, 32 & 34 feet high,
Completely air-conditioned
Office Size: 7,400 square feet
Annual Sales: 12 to 14 Million
Tool Size: Tool weight up to 35 Tons for 250 Ton to
4000 Ton Injection Presses
Types of Molds: Injection, Structural Foam, Two Shot Rotary and Compression
Industries Served: Automotive, Appliance, Recreational, Lawn and Garden,
Agricultural, Misc. (furniture, houseware, etc.)
Quality Assurance System: Database check against part print
Tool - Dimensional check
Molded Parts - Dimensional check
Pressure testing of water circuits
Electrical circuitry testing
Hydraulic circuitry testing
Water Flow Rate (gpm)
Tool tryout (1 included with or without texture)
Cad Software: Unigraphics NX 5.0, NX 6.0, Pro Engineer 4.0, , Power Shape, Duct, Gtworks,
Lemoine, Rhinoceros, Autovue
CAD Import / Export: Iges, Step, Parasolid, Stl, Dwg, Dxf, Pdgs, Cadds 5, Cadkey Prt, Xpk,
Hpgl, Tiff, Jpeg,Catia, VRML, Microsoft Word, Excel, Power Point,
Access, Project, Adobe, Pdf., Solid Works, Solid Edge, JT.
Data Transfer: Data transfer via ADSL dedicated line Internet Cavalier FTP site,
FTP.Cavaliertool.com, E-mail, Fax, DVD R\-R\RW\ RAM,
CDR, CD-ROM, floppy
Shop Equipment:
**Purchased 2 pieces of equipment in 2008**
**Purchased 4 pieces of equipment in 2009**
** Eliminated 7 pieces of older equipment in 2009**
CNC Machines:
**1 AWEA SP 3016 SERIES High Speed CNC--------------X:120 Y:63 Z:30
**1 AWEA SP 3016 SERIES High Speed CNC--------------X:120 Y:63 Z:30
**1 OKK 1060 VMC High Speed CNC------------------------X:84 Y:42 Z:32
1 Pratt & Whitney 48 x 120 with CNC controls ------------ X:120 Y:50 Z:25
1 Brute 6335 with CNC controls ------------------------------X:63 Y:35 Z:28
2 Fadal VMC 30 x 60 with CNC controls ------------------ X:60 Y:30 Z:30
1 Fryer MC 30 with CNC controls ----------------------------X:30 Y:20 Z:23
1 Hurco electrode mill with tool changer ----------------------- X:33 Y:17 Z:20
1 Makino SNC 64 electrode mill with tool changer-------------X:32 Y:24 Z:18
**1 More Seki HMC 4-axis Horizontal Milling Center----X:22 Y:22 Z:24
1 Tarus Gundrill equipped with Lemoine ---------------------X:140 Y:53 Z:92
Electrical Discharge Machines:
1 ONA H700--------------------------------------------------X:59 Y:30 Z:20
**1 Deckel CNC EDM----------------------------------------------X:36 Y:24 Z:18
2 EDM on sip machine tool 120 AMP
1 CNC EDM 120 AMP ---------------------------------------X:120 Y:48 Z:62
Wire EDM:
ELOX FANUC SERIES P WIRE CUT ----------------------- X:10 Y:14 Z:8
Boring Mills:
**1 Toshiba 110R16 4-Axis Boring Mill ----------------------- X:78 Y:60 Z:55
Lifting Capacity:
One 25 Ton - Richards Wilcox Crane
One 20 Ton Richards Wilcox Crane
One 15 Ton - Richards Wilcox Crane
One 15 Ton - Secord Crane
One 10-Ton Shaw Box Crane
Three 5-Ton Shaw Box Cranes
One 5-Ton Fork Lift Truck Allis Chalmers
One 12,000-pound Forklift Truck
1 1 Ton Detroit Hoist
Drills:
1 MAS 4 radial drill
1 Champion drill press with #3 mores taper
1 Okuma 8 radial drill
Lathes:
1 Morando 29 swing x 60
1 Morando 34 swing x 60
Grinders:
1 6 x 8 Kent surface grinder
1 Hahn & Kolb tool & cutter grinder
3 6 x 18 Reid surface grinders
2 Deckel SO tool & cutter grinders
1 Ex-Cell-O
3 Parpas cutter grinders
1 Baldor pedestal grinder
1 Kalamazoo cut-off abrasive saw
1 Van Born 12 double pedestal grinder
1 Chevalier tool & cutter grinder
1 Oscar 6 double pedestal grinder
1 Wallace speedy cut 12 abrasive cut-off saw
Spotting Presses
1 Spotting Press, 32 x 50 x 48 Platen, 150 Ton
1 Spotting Press, 150 x 80 x 102 Platen, 250 Ton
1 Chicago Bridge & Iron Spotting Press48 x 84 x 48 250 Ton
Miscellaneous Equipment:
1 Layout Plate, 42 x 48
1 Wells 10 Cut-Off Saw
1 Wholhaupter Boring Head
1 Cincinnatti 24 Turn Table
1 Tepco Model 2500-110V Air Cleaner
1 Layout Plate, 60 x 100
1 Granite Layout Plate 72 x 144
1 K & K Band Cut-Off Saw
2 Oxy-acetylene Unit
1 Jiffy Shot Mold Sampler
1 30 HP Gardner Denver Screw Compressor
1 50 HP Atlas Capco Rotary Screw Compressor
3 Torit Dust Exhaust Units
2 Murphy Dust Collectors
Transportation:
1 1999 GMC/Volvo Truck 46,000 pound Max. Fully Tarped
1 1999 Ford F550 5 ton Flat Bed Covered